Siemens: The Road to Realization of Industry 4.0

It takes a three-year cycle to introduce an innovative technology from the market to its value and to its application. This trend seems to be no exception to the realization of Industry 4.0. In 2015, Siemens officially proposed the theme of "Towards Industry 4.0 - Leading the Process of Digital Enterprise" at the Hannover Messe in Germany. After three years, Siemens opened a prelude to the full implementation of digital enterprises in Hanover in 2018.

Achieving digital enterprise at the time <br> At this year's Hannover Messe Siemens booth of 3,500 square meters, it was filled with the words "Implementing digital companies - at the time!" and reminded people that Industry 4.0 has entered the application stage. The choice was put forward at this time, "Klaus Helmrich", a member of Siemens AG's management committee, believes that "the concept of digital enterprise has matured, and we have enough applications and customer examples to support this. This is also the common development trend of our customers. "."
Higher flexibility, shorter time-to-market, higher efficiency, and quality are the requirements of Industry 4.0 for manufacturing companies. Today, the trend of industrialization is no longer mass production, but small-batch, customized production, but at the same time production costs are no different from mass production. Data from Siemens shows that 50% of the cost and time required to produce the products people need are used in the planning of production equipment.
By re-defining the end-to-end process through the three digital twins of product, production, and performance, Siemens can help manufacturing companies achieve closed-loop product life cycle, accelerate the time to market, and reduce the cost of production design and maintenance. At the same time, flexible arrangements and flexible manufacturing in the corresponding production processes are realized, including greater flexibility through the introduction of new products or through different batches of production, ensuring that the production quality can be continuously traced and improved, and ultimately ensuring the entire The company's production efficiency is constantly improving.
At this Hannover Messe, Siemens took the new energy automotive industry as an example to demonstrate how digital solutions can increase design flexibility and car manufacturing efficiency. Through NX, TIA, Tecnomatix and other software platforms, "We can help our customers reduce their time to market by 50%. 98% of automated equipment including robots can be programmed at the desk. This saves valuable time. The most important thing we can predict is that 99% of potential points of error." He Ruixuan said that all this can be resolved through the analysis of field data.
In order to further optimize the efficiency of the production engineering phase, Siemens has developed an innovative Automation Designer, through which PLC code can be generated automatically, which in the past required software engineers to write very tediously. "In the virtual world, we can now complete the so-called virtual debugging." Jan Mrosik, CEO of Siemens AG's Digital Factory Group, said that from the original simulation process only, to the actual operation of the operating code through the simulation process, this is quite a Great progress. Seamlessly connecting design solutions to automation equipment can increase engineering efficiency by 30% in the entire workflow.

西门子大中华区首席执行官赫尔曼

CEO of Siemens Greater China Herman

Data-driven new business model <br> Industry 4.0 based on big data analysis will bring new business models to traditional manufacturing companies, such as the rising industrial IoT platform. If, five years ago, an engineer wanted to download an application on the App Store in the mobile phone to monitor the running status of the motor in the factory, you must think that he is a fantasy. Now, just download a Sidrive IQ application and everything will be easy.
SIDRIVE IQ is a digital platform for the latest drive system that Siemens has exhibited in Hannover. It is an app on Mindsphere that can evaluate drive data through MindSphere. It can provide plant and equipment users with data transparency for installed drive systems, simplify fleet management and optimize maintenance services. In addition to SIDRIVE IQ, you can also find dozens of MindsApps with different functions in the new MindSphere 3.0 platform.
Siemens set up a 700-square-meter showroom at the Hannover Messe, highlighting the MindSphere 3.0 version of the cloud-based open IoT operating system and the latest applications of MindSphere World partners. In addition, as part of the MindSphere Open Space Challenge, external developers and startups will work together in an open collaboration to create new customer solutions and business models based on MindSphere.
Compared to version 2.0, MindSphere 3.0 chose Amazon AWS cloud service to replace the previous infrastructure service provided by SAP and made more extensions in terms of openness and analytics performance. "One of the goals of MindSphere is to ensure that we can support different infrastructures," said Mrosik. The application of Mindsphere on the Microsoft Azure cloud platform will be released, and it will actively cooperate with the local cloud platform in the Chinese market.
"The interconnection with MindSphere is one of the foundations for implementing a new data-driven business model," said He Ruixi. Mindsphere 3.0 has a wide range of connectivity options to connect our machines and even the entire plant to the digital world to use their data. "With an open programming interface, Siemens can develop Mindsphere cloud applications with our partners and users from different fields. It is not only a new business model for digital services, but also us and us. Partners directly create a new ecological environment on Mindsphere."
In order to further promote close cooperation among platform providers, platform users, and end customers, Siemens established the MindSphere World global user organization earlier this year. Up to now, 18 companies including Siemens have joined in. There are many well-known companies such as KUKA, INDEX, Festo, and Eisenmann. Speaking of MindSphere's changes since its launch in 2016, Lin Bin, executive vice president of Siemens Ltd. and general manager of Process Industries and Drives Group, said that the most obvious change is that the MindSphere application exhibited this year has increased a lot more than last year. How to apply more attention. Predictably, the Mindsphere platform that accesses AWS and Azure cloud services will probably usher in a period of rapid growth in App development.


The future technology of Industry 4.0: "Industrial Integration - Connection and Collaboration" is the theme of the Hanover Industry Fair in 2018. The synergy between automation and energy technologies, IT platforms and artificial intelligence is driving the digital transformation of the industrial sector. How do we work together? Collaborate and tap the enormous potential of digital and innovative technologies? He Ruixin stated that in the future Siemens will focus on three areas. One is edge computing, the other is additive manufacturing, and the third is new communication technology.
In terms of edge calculations, Siemens Industrial Edge, a data-oriented application for the future, is being presented at Siemens Industrial Edge. This edge computing solution enables users to better control and analyze data, and derives its extended functions and outstanding field performance. beneficial. Industrial Edge includes Edge Management, Edge Devices and Edge Apps. Users can obtain Edge App from Siemens and third-party suppliers, and can also develop their own Edge App according to individual needs. Industrial Edge supports MindSphere's cloud transport protocol. In the future, it will also support message queue telemetry transmission (MQTT), making data transmission more secure and effective.
With the Industrial Edge, Siemens offers users the opportunity to bridge the gap between traditional local data processing and cloud-based data processing to meet individual needs. "Now we let our customers decide what to run on the device or the edge device and the content in the cloud. Customers can decide which data to upload to the cloud and which data to upload to the edge device based on their industry expertise." He Ruixi said. At present, Sinumerik and Simatic series products of Siemens can realize the function of edge calculation.
As people's demand for personalized and customized products increases, additive manufacturing has become the focus of the future development of manufacturing. During the Hanover show, Siemens CEO Joe Kaeser personally sent a pair of adidas running shoes using 3D printing technology to German Chancellor Angela Merkel. This running shoe was produced by Adidas at its new speed factory in Bavaria. With Siemens' "digital twins", the company achieved a rapid transition from mass production in the past to small-volume custom production.
In the same period, Siemens also announced the launch of the Additive Manufacturing Network, a new online collaboration platform and open ecosystem designed to provide on-demand design and engineering for industrial 3D printing for global manufacturing industries. Knowledge, digital tools and production capabilities. It is reported that Siemens is the only supplier of integrated software and hardware solutions covering all aspects of the additive manufacturing value chain in the world, and will introduce strategic cooperation like the famous 3D printing company Stratasys on the new additive manufacturing network platform. Partners to jointly realize the industrialization vision of additive manufacturing.
The application of Industry 4.0 puts forward higher requirements on the frequency and real-time performance of data transmission. Industrial communication technology also needs to be upgraded digitally. Therefore, TSN with highly deterministic and reliable time-sensitive network is also increasingly receiving industrial users. s concern. TSN's reliability offers significant advantages for automation applications in the automotive, mechanical engineering and food and beverage industries. Even under extreme network load, TSN can realize more powerful, reliable and standardized Ethernet communication between automation devices.
At present, the technical standards of TSN have gradually matured, and Siemens and other manufacturers are actively expanding their existing industrial networks to include new standards. The Profinet network infrastructure will gradually be upgraded in the future, integrating basic TSN technologies. As a first step in achieving this goal, Siemens demonstrated the application of TSN-based OPC UA PubSub at the control level at the Hannover Industry Fair. According to Morsik, Siemens will also release the first product to support the TSN standard before the end of this year.


How will the digital transformation develop in the next 10 years? In fact, no one can give an accurate answer. "But I believe that the best way to predict the future is to create the future with your own hands. The speed and scale of transformation and upgrading are the keys to leadership and success in the digital age." Herman, CEO of Siemens Greater China, was the 10th " China Industrial Day said at the opening ceremony, "I know that many Chinese companies have put digitization at the heart of their strategy. The realization of digitization will not happen overnight. But believe me: You will not walk alone."


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